ALUMAX Contract · Prototype & QC Documentation
Approve one prototype. Hold every unit to it.
Three blank records for a repeatable project: a sample-board sign-off, a prototype approval that freezes the specification, and a per-batch QC record run against that approved prototype — so every unit matches the one you signed off.
How the records fit together
Sample board → prototype approval → batch QC
- Record A — Sample board. Confirm the materials and finishes by zone before anything is built.
- Record B — Prototype approval. Build one unit or room, check it against the drawing and sample board, and sign it off. On approval the specification is frozen.
- Record C — Batch QC. Every subsequent unit is checked against the approved prototype through the same six gates before delivery.此后的每一个单元在交付前,都会对照已批准的样板,经过同样的六道关卡检查。Setiap unit seterusnya disemak berbanding prototaip yang diluluskan melalui enam peringkat semakan yang sama sebelum penghantaran.
Record A
Sample board & material sign-off
Material specified for where it sits in the room — confirmed before production. No material is substituted later without written agreement.
| Zone / component | Material & finish材料与饰面Bahan & kemasan | Sample ref | Approved | Client initials |
|---|---|---|---|---|
| Kitchen — wet zone (sink & wet run) | ||||
| Kitchen — dry zone | ||||
| Wardrobe & bedroom storage | ||||
| Bathroom vanity浴室柜Kabinet sinki bilik air | ||||
| Worktop / benchtop | ||||
| Hardware (hinges, runners, handles) | ||||
| Aluminium windows & doors | ||||
| Glass & mirror |
Record B
Prototype / first-article approval
The gate. One unit or room is built and checked against the approved drawing and sample board. On sign-off the specification is frozen — repeat production runs to this exact standard.
Checked against the approved specification
- Dimensions match the approved shop drawing
- Finishes match the signed sample board
- Door swings, drawers and hardware operate correctly
- Appliance, plumbing and power positions confirmed
- Wet-zone material correct (aluminium carcass at sink & wet modules)
- Tolerances within the agreed limits
- Snags noted, with agreed completion dates
Approval decision
- Approved for production
- Approved with comments
- Amend & resubmit
On approval for production the specification is FROZEN. Every unit is then produced and QC’d against it. No change without a written, re-priced variation order. This approval locks:
- Materials & board grades by moisture zone
- Dimensions & tolerances
- Finishes & colours — to the signed sample board
- Hardware & fittings
- M&E cut-outs & service positions
- Installation details & fixings
Record C
Batch / per-unit QC record
Run for each unit or batch against the approved prototype — the same six gates every ALUMAX job passes through.每个单元或每一批次都对照已批准的样板执行——与每一个 ALUMAX 工程所经过的六道关卡相同。Dijalankan untuk setiap unit atau kelompok berbanding prototaip yang diluluskan — enam peringkat semakan yang sama yang dilalui setiap kerja ALUMAX.
1 Site measurement, recorded as found现场测量,按实际情况记录Pengukuran tapak, direkod seperti keadaan sebenar
- Dimensions taken on site, never assumed
- Existing site conditions logged in the measurement record
- Appliance, plumbing and power positions confirmed
2 A shop drawing you approve before production生产前由您批准的施工图Lukisan kerja yang anda luluskan sebelum pengeluaran
- Technical drawing set out from the signed measurement
- You review swings, positions and finishes against your space
- Production begins only on your written approval仅在您书面批准后才开始生产Pengeluaran hanya bermula selepas kelulusan bertulis anda
3 Material specified to the moisture zone按潮湿区域指定材料Bahan ditetapkan mengikut zon lembapan
- Sink base checked against the material rule. The sink base follows each kitchen package's own record. Where a complete kitchen includes the FLYHOME P6 protected sink base, its description says so; where the site measurement rules P6 out — always in a wet kitchen with wash-down, standing water or constant dampness — an aluminium wet-zone sink carcass replaces it, charged on top. Any other sink base is an ALUMAX aluminium wet-zone carcass unless the site measurement confirms the FLYHOME P6 protected build. No P6 sink base is assumed where a package's record does not include one, and an aluminium honeycomb kitchen takes none unless its record says so.按材料规则核对水槽底柜。水槽底柜以各厨房配套自身的记录为准。若整套厨房包含 FLYHOME P6 保护型水槽底柜,其说明会注明;若现场测量判定不适用 P6——有冲洗、积水或持续潮湿的湿厨房一律如此——则改用铝制湿区水槽柜体,另行收费。其他水槽底柜均为 ALUMAX 铝制湿区柜体,除非现场测量确认采用 FLYHOME P6 保护型做法。若配套记录未列明 P6 水槽底柜,则不视为包含;蜂窝铝厨房除非其记录注明,否则一概不采用。Tapak sinki disemak berdasarkan peraturan bahan. Tapak sinki mengikut rekod setiap pakej dapur itu sendiri. Jika dapur lengkap termasuk tapak sinki terlindung P6 FLYHOME, penerangannya menyatakan demikian; jika pengukuran tapak mendapati P6 tidak sesuai — sentiasa begitu bagi dapur basah dengan cucian, air bertakung atau kelembapan berterusan — badan kabinet sinki aluminium zon basah menggantikannya, dengan caj tambahan. Tapak sinki lain ialah badan kabinet aluminium zon basah ALUMAX melainkan pengukuran tapak mengesahkan binaan terlindung P6 FLYHOME. Tiada tapak sinki P6 diandaikan jika rekod pakej tidak menyenaraikannya, dan dapur aluminium honeycomb tidak menggunakannya melainkan rekodnya menyatakan demikian.
- How the FLYHOME P6 protected sink base is built: compulsory protective aluminium foil to the cabinet base and vulnerable internal surfaces, factory-sealed edges, sealed plumbing penetrations, raised or protected bottom edge and accessible leak inspection. P6 remains moisture-resistant, not waterproof.FLYHOME P6 保护型水槽底柜的做法:柜底及易受影响的内侧表面强制加贴保护铝箔、板边在工厂密封、管道穿孔处密封、底边抬高或加以保护,并可方便检查渗漏。P6 依然防潮但不防水。Cara tapak sinki terlindung P6 FLYHOME dibina: kerajang aluminium pelindung wajib pada tapak kabinet dan permukaan dalaman yang mudah terjejas, tepi yang dikedap di kilang, lubang laluan paip yang dikedap, tepi bawah yang ditinggikan atau dilindungi, dan pemeriksaan kebocoran yang mudah diakses. P6 kekal tahan lembapan, bukan kalis air.
- P6 board kept out of wet zones, other than that protected sink base
- Neutral-cure sealant only next to aluminium
- Tempered glass to the rating specified for its use
- No material substituted without written agreement
4 Installed and commissioned by ALUMAX's managed installation team由 ALUMAX 管理的安装团队安装与调试Dipasang dan ditauliahkan oleh pasukan pemasangan terurus ALUMAX
- Installation, mounting and fixing by ALUMAX
- Testing and commissioning where applicable
- Final adjustment after installation
5 Handover walkthrough with a snag list交付验收及瑕疵清单Pemeriksaan serahan bersama senarai masalah
- Joint walkthrough of the finished works
- Any snags logged with agreed completion dates
- Care & maintenance guide handed over
- Warranty activates on the handover sign-off
6 Visible edge, end & junction inspection外露边缘、端部与接缝检查Pemeriksaan tepi, hujung dan sambungan yang kelihatan
- No exposed substrate, honeycomb, ACP or WPC core不外露基材、蜂窝芯、ACP 或 WPC 芯材Tiada substrat, teras sarang lebah, ACP atau WPC yang terdedah
- No lifted film, chipped laminate or open corner无起翘的贴膜、崩边的层压饰面或未闭合的转角Tiada filem terangkat, lamina sumbing atau sudut terbuka
- No visible glue smear or uncontrolled silicone无可见的胶痕,也无失控溢出的硅酮胶Tiada kesan gam yang kelihatan atau silikon yang tidak terkawal
- Edge colour, texture and gloss match the face, or a deliberate contrast is signed off边缘的颜色、纹理与光泽和板面一致,或刻意的对比效果已签字确认Warna, tekstur dan kilauan tepi sepadan dengan permukaan, atau kontras yang disengajakan telah ditandatangani
- Consistent reveals and closed junctions缝隙均匀一致,接缝严密闭合Celah yang seragam dan sambungan yang rapat
- Matching end caps, no raw track or extrusion ends配套的端盖,不外露未处理的轨道或型材端头Penutup hujung yang sepadan, tiada hujung trek atau ekstrusi yang mentah
- No sharp HPL edge or aluminium burrHPL 边缘不锋利,铝材无毛刺Tiada tepi HPL yang tajam atau gerigis aluminium
- Finished work matches the signed physical edge-and-junction sample完工成品与签字确认的边缘及接缝实物样板一致Kerja siap sepadan dengan sampel fizikal tepi dan sambungan yang ditandatangani
Next step下一步Langkah seterusnya
Run a prototype before you commit the whole project.
Send one unit or room and ALUMAX will build the prototype, complete these records with you, freeze the specification and produce the rest to that exact standard — with one accountable warranty.